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Technical Tuesday: How To Check And Adjust Your Headset

by Mike Levy

For today's Technical Tuesday we're going to show you how to check and properly adjust your bike's headset. Inside you'll find both step by step instructions and a great How-To video running you through the process.

Read on...

An ill adjusted headset can be detrimental to your ride, not to mention possibly damaging the headset itself or even your frame. Too loose and you'll feel a constant knocking sensation through your bars and quickly begin to damage parts. Too tight and your bars won't turn freely enough and you'll go through headset bearings like Al Gore through global warming excuses. Adjusting your bike's headset is quick and easy enough to do that there should be no reason for it to ever be ridden while too lose or too tight. Below you'll find step by step instructions on how to properly make these adjustments.



Step By Step Headset Adjustment Instructions

Tools needed: Folding allen key set (or separate allen keys depending on sizes needed)

Before we start using tools, let's make sure you know the function of the parts we'll be adjusting. On top of your stem you'll find the top cap with the headset preload bolt at its center. The function of the top cap and bolt is to apply the correct amount of preload to the headset bearings. If it's too tight your bars will not turn freely, too loose and your headset will have play and knock back and forth. This bolt usually fits a 5 mm allen key, although it can be a 4 mm for certain models.

These are your stem steerer clamp bolts
These are your stem steerer clamp bolts

You'll also need to loosen and retighten your stem's steerer tube clamp bolts as you work through this task. There are a few different ways that stems can clamp onto the steerer tube, although the most common place to find these bolts is at the rear of the stem. Steerer tube clamp bolts can come in 4 mm, 5 mm, and 6 mm varieties. If you're unsure if you have the right tools, or aren't confident in your ability to do this, be sure to take your bike to your local shop to have the work done correctly.



1. Let's start be figuring out if your headset is too tight or too loose. To do this, place one hand over where your fork crown and lower headset cup meet and use your other hand to hold your front brake on. Now gently rock the bike front to back. If your headset is loose you'll feel a knocking through the hand that you're holding over the lower headset cup. If you have a dirt jump bike without a front brake, you can turn the front wheel 90 degrees and check for the same knocking with your hand. To check if your headset is too tight lift just the front of your bike off the ground an inch or two by holding onto the top tube. With the front tire off the ground check to be sure that the wheel flops from side to side without your hands on the handlebar. A headset that's too tight will hold the bike's steering in place or slow it down as it flops back and forth.

Place your hand over the fork crown and lower headset cup to feel for any slop from a loose headset
Place your hand over the fork crown and lower headset cup to feel for any slop from a loose headset

2. Once you've figured out whether it's either loose or too tight, you'll have to fix it! We'll start by adjusting a loose headset. With the bike on the ground, loosen the stem clamp bolts a few turns each (if your bike has a double crown fork you'll need to also loosen all of the upper crown bolts) Once the stem is loose on the steerer tube, turn the top cap bolt clockwise a half turn at a time, stopping to recheck if it is still loose by placing your hand over the lower headset cup and checking for knocking as you rock the bike back and forth. Once any free play is gone, lift the front end off the ground a few inches and check to be sure the wheel still turns freely.

Adjusting the headset's bearing tension to either take up slop or to loosen it so it will turn free
Adjusting the headset's bearing tension to either take up slop or to loosen it so it will turn free

3. If you've discovered that your headset is too tight, you'll need to loosen off the top cap bolt that preloads the headset bearings. Start by loosening your stem clamp bolts a few turns. Now turn the top cap bolt counter clockwise a half turn at a time. After each time be sure to check if you've loosened off too much by putting your hand over the crown and lower headset cup and rocking the bike back and forth. If you feel knocking you'll have to add bearing preload by turning the top cap bolt clockwise until it goes away.

Hold the front wheel off the ground and check to be sure the steering turns freely
Hold the front wheel off the ground and check to be sure the steering turns freely

4. Once you are positive that you've correctly adjusted your headset, you'll need to realign the stem before retightening the clamp bolts. The easiest way to do this is to straddle the bike's top tube and sight from above to line the center of the stem up to the centerline of the tire. If there are any straight lines on the ground, even the edge of a floor mat, you can use it to help you align the tire and stem. When the stem is straight you can retighten it to the manufacturer's specifications. If you're not positive that you've done all the above steps correctly you should take the bike to your local shop for them to check it over before you hit the trails.

Align the stem with the centerline of the tire
Align the stem with the centerline of the tire
 

Technical Tuesday: How To Set Up Your SRAM Rear Derailleur

by Mike Levy
For the second installment of Technical Tuesdays we take a close look at how to setup your SRAM X9 rear derailleur. Don't feel left out if you don't run a SRAM derailleur, as many of the same steps still apply. Inside you'll find step by step instructions and a How-To video that will guide you through the process.

Read on...

How a rear derailleur works is a mystery to a lot of riders, and it's easy to be intimidated by it. One day it could be working perfectly and the next it will have a mind of its own. You take it to your local shop only to have the grumpy wrench wheel it into the back to perform three minutes of voodoo that is apparently a trade secret. He could be making adjustments or he may be sprinkling unicorn droppings on it, who knows? The truth is it's actually a pretty simple job that only requires a couple of tools and some patience to get right. Below you'll find step by step instructions on how to setup your SRAM X9 rear derailleur.

Keep in mind that the same basic principles will apply to other makes and models, although you may find the adjustments in different places.



Step By Step SRAM Derailleur Setup Instructions

Tools needed: Folding allen key set (or separate 3 mm and 5 mm allen keys), Phillips or flat head screwdriver .

All you need is a folding allen key set and a screw driver
All you need is a folding allen key set and a screw driver

Before you begin adjusting things it is important to be sure that all of your shifting components are in good working order. You could spend the next hour following these instructions, but it will be of no use if you're using bent, damaged, or worn out parts. Take a few minutes to be sure that both your derailleur and derailleur hanger are straight. Do this by standing directly behind your bike and sighting up through your derailleur, everything should be straight and in line. Also, your chain should not be completely worn out and dry, as this will have a detrimental effect on your shifting as well. Likewise, if your cable is rusty and not moving free, all your efforts will be wasted. Once you're happy that everything is in good condition move on to the steps below.

You'll be adjusting three settings during this process: cable tension, limit screws, and B-tension.

Cable Tension

It is exactly as it sounds. The amount of tension on the shift cable controls how much the derailleur moves with each click of the shifter. Too much tension and it will shift past the correct cog as you shift to an easier gear, as well as shift slow in the opposite direction. Too little tension and it will shift slow, or not at all, to a bigger cog, and move too far as you come down to a harder gear. The correct amount of cable tension is a balance that moves the chain up and down over your cassette at just the right amount.

Limit Screws

Think of your limit screws as your derailleur's adjustable stops. They only effect the amount that the derailleur is allowed to move at each extreme of its travel. There are two limit screws, one for the low range (easiest gearing) and one for the high range (hardest gearing), and are labeled accordingly with "H" being for High and "L" for low. The further you dial in the "high" limit screw, the less range your derailleur will have at the high range. If you find that your derailleur is shifting over the top of the largest cog, you'll need to apply more "low" limit until it no longer over shifts. If your shifting is good throughout the middle of your cassette, but is not able to shift to the largest cog, you may have dialed in too much limit. The same applies to the high limit adjustment. If you manage to bend your derailleur or derailleur hanger after you make these adjustments, they will no longer be effective.

B Tension Screw

This lesser known screw adjusts how close the derailleur's upper pulley wheel follows the cassette. If it is too close, the upper pulley and chain will come in contact with the cassette, especially when back pedaling. Too far away and your shifting will be slower than you may like. Certain derailleurs will need more B Tension screw applied to keep them from bumping on large 32 or 34 tooth cogs found on some mountain bike cassettes.



1. For this process we are going to start from scratch. If your shifting is only slightly out of adjustment you may not need to start from the very beginning. Begin by shifting your SRAM rear derailleur to the smallest cog (least amount of cable tension) and then undo the derailleur's cable anchor bolt in order to release all cable tension. The cable should now be free and have no effect on the shifting. Take note of where the shift cable is clamped in relation to the bolt before you loosen it. Is there a channel or groove where the cable is intended to be clamped? You'll need to know this when the time comes to re clamp the cable.

Chain on the smallest cog and cable anchor bolt undone
Chain on the smallest cog and cable anchor bolt undone

2. We are going to start by setting the high limit screw to the correct position. This is an important step as some of your other adjustments will be affected by this as well. If your high limit is off, there is a good chance the rest of your adjustments will be as well. To do this, manually move the derailleur with your hand by pushing on the knuckle (not the cage!) and moving the chain up the cassette just as you would if you were shifting to an easier gear. Next, slowly release it and let it come down under it's own spring tension. It should move the chain onto the smallest cog with no hesitation, but at the same time it should not let it go past the cog and and make contact with the frame. Sight from directly behind the smallest cog, the upper pulley wheel and chain should be directly in line with the teeth for the cog.

Setting the high limit adjustment
Setting the high limit adjustment

3. If it is shifting too far and the chain and upper pulley wheel are not lined up with the small cog, or the chain is coming right off and making contact with the frame, you'll need to add more high limit. Turn the high limit screw clockwise half a turn or less and then recheck. Likewise, if the chain is not coming down onto the smallest cog, or hesitating slightly before it does, you'll need to dial out the high limit screw a small amount to let the derailleur have more range.

4. The next step is to correctly adjust your derailleur's low limit screw. This adjustment keeps your rear derailleur from shifting the chain up and over the largest cog and into the spokes. With the shift cable still loose and not clamped down, push gently on the derailleur body (not the cage!) in order to move the chain up to the largest cog just as it would if you were shifting to an easier gear. Do this slowly as if your low limit is not adjusted correctly it will over shift and possibly damage your drive side spokes. You should be able to push the the derailleur body until the chain is on the largest cog. If it doesn't have enough free movement to reach the largest cog, or is doing it slowly, you'll need to dial out the low limit screw by turning it counter clockwise a small amount. If it moves the chain up and over the cog and into the spokes, you'll need to add more low limit by turning the screw clockwise. You should be able to move the derailleur and chain up to the largest cog and feel a firm stop. Again, when sighting from behind, the upper pulley wheel and chain should be directly lined up with the teeth on the largest cog.

Setting the low limit adjustment
Setting the low limit adjustment

Checking the low limit adjustment by hand
Checking the low limit adjustment by hand

5. Now it is time to re clamp your shift cable, but first you should make sure that it is moving free through your shift housing. To do this shift as if you were shifting to the largest cog/easiest gear. Now hold onto the cable end with your hand and shift back down one click at a time. The cable should move freely and not bind at any point. If it does you'll need to replace your cable before continuing. If you are happy with it then move on to the next step.

6. It is very important to make sure that the derailleur and chain are in the smallest cog/hardest gear position before you re clamp your shift cable. Also, be sure to take note of where exactly the cable is supposed to be clamped. Certain models of derailleurs may need to have the cable clamped in different positions. Have a close look and you should be able to see a channel or knurled surface that defines the clamping area. If you position the cable in the wrong spot it will not shift correctly as the cable pull ratio will be off. Before clamping the cable, have the barrel adjuster at the shifter dialed two turns out from full in. With the derailleur in this position, pull the shift cable snug with your hand and clamp it in the correct position under the cable anchor bolt. When doing this be sure to pull all of the slack out of the cable. With practice you'll be able to know just how hard to tug on the cable so that you won't have to make drastic, if any, tension adjustments after it's clamped.

Re clamp the shift cable with the chain on the smallest cog
Re clamp the shift cable with the chain on the smallest cog

7. Now you're ready to check your shifting and see if any adjustments are needed. While pedaling shift the rear derailleur up one gear at a time towards the largest cog/easiest gear. If it's adjusted correctly, one click of the shifter will move the chain up to the next cog without hesitation and without it over shifting to the next cog. When checking your shifting be sure to shift one gear at a time as it can become confusing if it's out of adjustment and you're doing multiple jumps. The first couple of tries may result in not enough tension, with the symptom being that the derailleur is not able to move enough to bring the chain up to the next largest cog. If this is the case, you'll need to add more tension by dialing the barrel adjuster at the shifter out/counter clockwise. Only turn this adjuster 1/8 to 1/4 turn at each go and then recheck. If you find that it is over shifting and moving the chain too far, you'll need to remove some tension. Do this by dialing the barrel adjuster in/clockwise 1/8 to 1/4 turn and then recheck. Another technique to fine tune your shifting is simply to listen to it. A rear derailleur that is out of adjustment will "tick tick tick" as you pedal, while a properly adjusted one should be nearly silent.

There is no barrel adjuster on the derailleur, but one can be found up at the shifter
There is no barrel adjuster on the derailleur, but one can be found up at the shifter

8. Before taking your bike off the stand the last thing to check is the B-Tension screw adjustment. To check this, shift your bike to the largest cog/easiest gear, and pedal forwards and in reverse. The derailleur's upper pulley and chain should not come in contact with the large cog, but be roughly within 5-6 mm of it. If you find that it is rubbing you'll need to add more B-Tension, do this by dialing the screw in/clockwise three to four turns. If it is too far away, your shifting may be slower than it needs to be. If it is too close you could damage the upper pulley wheel as well as not be able to pedal backwards or freewheel correctly.

Fine tuning the B-tension adjustment
Fine tuning the B-tension adjustment

9. Once you are happy with how your bike is shifting while on the rack be sure to take it for a spin outside before heading up to the mountain. The drive train may react differently during riding because it is under far more load when pedaling with your legs than it was in the rack. You may need to make further adjustments to have it perform optimally, but by using the steps above you should be able to dial it in to perfection.
 

Chain Wear

Technical Tuesday: Chain Wear

by Mike Levy
Jun 8, 2010

For today's Technical Tuesday we're going to have a closer look at chain wear. We'll explain what exactly is happening to your drivetrain as it wears, as well as how to properly check your chain to see if it's time to replace it. Inside you'll find a video full of information and step by step instructions on how to find out just how worn out your poor chain actually is!

Read on...

One thing that all of our bikes have in common despite their intended discipline, amount of travel, or wheel size, is that they're all powered by a bicycle chain. And from what I've seen, there is a pretty good chance that your chain is either already worn out or is very close to being so. Reading comments from past Technical Tuesdays it is pretty clear that everyone wants to learn how to rebuild their suspension or lace up a wheel, and we will be covering those jobs down the road, but we still have some relatively basic tasks to cover first. It's incredible how many very expensive bikes I've seen that have the latest and greatest parts on them, but have drivetrains that are completely worn out. This is unacceptable in my books! For this Technical Tuesday we are going to show you how to not only properly check for chain wear and some of it's symptoms, but we'll also explain exactly what is happening to your drivetrain as it becomes more and more worn.


Step by step instructions on checking for chain wear

Tools needed: Chain checker or tape measure.


A Park CC-2 chain checker or a tape measure can be used
A Park CC-2 chain checker or a tape measure can be used

A modern bicycle chain is made up of inner plates, outer plates, pins, and finally the rollers. The pins are pressed through the outer plates and the rollers and inner plates are free to rotate on them. This allows the chain to circle freely around the chainrings, cogs, and pulley wheels. Two things are happening to your chain as it begins to wear. The most obvious symptom is known as "chain stretch", but the name is a bit misleading. It would be easy to be mistaken in thinking that the inner and outer plates actually stretch with use, but that isn't the case. What is actually happening is the tolerances of the press fit between the chain pins and outer plates is increasing over time and as the small gaps get bigger, the distance between the chain pins get bigger and the total length of the chain increases. The other symptom of a worn chain is rollers that both seem to have shrunk in size, as well as have a lot more room to "float" in the space between the two inner plates. As a chain is used, the rollers slowly get worn down from contact with the cogs and chainrings. As they get smaller, the gap between them obviously increases in size. Further exasperating this issue is how the roller has room to rattle or float within the inner plates. This is caused by wearing down of the inner shoulder that the rollers turn on. So the question is then, how does a worn chain effect the rest of your drivetrain?


A chain is made up of the inner plates, outer plates, rollers, and chain pins
A chain is made up of the inner plates, outer plates, rollers, and chain pins

One complete link consist of a both inner and out plates
One complete link consist of a both inner and out plates

A new bicycle chain has a pitch of 1/2" (pitch is the measurement from one chain pin to the next) that matches the same pitch on our chainrings and cogs. The pitch of a chain gets longer as a chain wears. The chain rollers that apply torque to the same spot on each gear tooth as you pedal will slowly wear the teeth as well, although at a slower rate than the chain itself wears. The teeth on the cog or chainring are shaped to work perfectly with the size of the rollers on a half inch chain, as well as being just the right distance apart from their neighbor. Material is slowly removed from the leading edge of the gear teeth as a worn chain applies torque to them, and the ever important distance between each tooth actually gets larger as this happens. This is most evident when you install a new chain on a worn out cassette and discover that it skips under load. Simply put, the new chain will not fit the worn cassette due to the gaps between the teeth now being too large for the new chain and it's 1/2" pitch. There isn't enough engagement to keep it from skipping as you pedal hard. Because a chain wears faster than a cassette, it makes sense to replace your chain multiple times before they become too worn, thereby making your cassette last much longer. The teeth on a worn cassette will have a much more pronounced point to them and look very much like a shark's fin. Chainrings generally wear much slower due to much more contact with the chain which distributes the load over a greater area. Even when a large chainring is badly worn, it may not skip simply due to the amount of wrap that the chain has around it. Middle and small chainrings are another story though...

Measuring a chain with Park's CC-2 chain checker

Step 1. Turn the gauge on the CC-2 tool to zero and place both pins into the gap between the rollers
Step 1. Turn the gauge on the CC-2 tool to zero and place both pins into the gap between the rollers

Step 2. The gauge on the CC-2 tool tells you just how worn the chain is. Replace if it's at .75 or higher
Step 2. The gauge on the CC-2 tool tells you just how worn the chain is. Replace if it's at .75 or higher



Measuring a chain with a tape measure

Step 1. Using a tape measure, line up the 0
Step 1. Using a tape measure, line up the 0" mark directly with a chain pin

Step 2. Six complete links on a chain in good shape will measure in at 12
Step 2. Six complete links on a chain in good shape will measure in at 12". Any more that 1/16" needs replacing





Don't fret if you don't have a specific chain measuring tool, you can also use a standard tape measure or ruler to figure it out. Just like using a chain checker, you can do this while the chain is still on the bike.

• Line up the tape measure so that the zero inch mark is directly in line with one of the chain pins.

• Holding the tape measure in line with the chain, measure out exactly 6 complete links (A link is a set of both inner and outer plates).

• Because the pitch (distance between each link) of the chain is 1/2", 6 complete links on a new chain will measure exactly out to 12".

• If the chain has wear, the pin will line up slightly past the 12" mark on the tape measure. A general rule of thumb is to replace the
chain once it is over 1/16" past the 12" mark.
{jcomments on}

 

Technical Tuesday: How To Check And Adjust Your Headset

by Mike Levy
May 4, 2010

For today's Technical Tuesday we're going to show you how to check and properly adjust your bike's headset. Inside you'll find both step by step instructions and a great How-To video running you through the process.

Read on...

An ill adjusted headset can be detrimental to your ride, not to mention possibly damaging the headset itself or even your frame. Too loose and you'll feel a constant knocking sensation through your bars and quickly begin to damage parts. Too tight and your bars won't turn freely enough and you'll go through headset bearings like Al Gore through global warming excuses. Adjusting your bike's headset is quick and easy enough to do that there should be no reason for it to ever be ridden while too lose or too tight. Below you'll find step by step instructions on how to properly make these adjustments.


Step By Step Headset Adjustment Instructions

Tools needed: Folding allen key set (or separate allen keys depending on sizes needed)

Before we start using tools, let's make sure you know the function of the parts we'll be adjusting. On top of your stem you'll find the top cap with the headset preload bolt at its center. The function of the top cap and bolt is to apply the correct amount of preload to the headset bearings. If it's too tight your bars will not turn freely, too loose and your headset will have play and knock back and forth. This bolt usually fits a 5 mm allen key, although it can be a 4 mm for certain models.

These are your stem steerer clamp bolts
These are your stem steerer clamp bolts

You'll also need to loosen and retighten your stem's steerer tube clamp bolts as you work through this task. There are a few different ways that stems can clamp onto the steerer tube, although the most common place to find these bolts is at the rear of the stem. Steerer tube clamp bolts can come in 4 mm, 5 mm, and 6 mm varieties. If you're unsure if you have the right tools, or aren't confident in your ability to do this, be sure to take your bike to your local shop to have the work done correctly.



1. Let's start be figuring out if your headset is too tight or too loose. To do this, place one hand over where your fork crown and lower headset cup meet and use your other hand to hold your front brake on. Now gently rock the bike front to back. If your headset is loose you'll feel a knocking through the hand that you're holding over the lower headset cup. If you have a dirt jump bike without a front brake, you can turn the front wheel 90 degrees and check for the same knocking with your hand. To check if your headset is too tight lift just the front of your bike off the ground an inch or two by holding onto the top tube. With the front tire off the ground check to be sure that the wheel flops from side to side without your hands on the handlebar. A headset that's too tight will hold the bike's steering in place or slow it down as it flops back and forth.

Place your hand over the fork crown and lower headset cup to feel for any slop from a loose headset
Place your hand over the fork crown and lower headset cup to feel for any slop from a loose headset

2. Once you've figured out whether it's either loose or too tight, you'll have to fix it! We'll start by adjusting a loose headset. With the bike on the ground, loosen the stem clamp bolts a few turns each (if your bike has a double crown fork you'll need to also loosen all of the upper crown bolts) Once the stem is loose on the steerer tube, turn the top cap bolt clockwise a half turn at a time, stopping to recheck if it is still loose by placing your hand over the lower headset cup and checking for knocking as you rock the bike back and forth. Once any free play is gone, lift the front end off the ground a few inches and check to be sure the wheel still turns freely.

Adjusting the headset's bearing tension to either take up slop or to loosen it so it will turn free
Adjusting the headset's bearing tension to either take up slop or to loosen it so it will turn free

3. If you've discovered that your headset is too tight, you'll need to loosen off the top cap bolt that preloads the headset bearings. Start by loosening your stem clamp bolts a few turns. Now turn the top cap bolt counter clockwise a half turn at a time. After each time be sure to check if you've loosened off too much by putting your hand over the crown and lower headset cup and rocking the bike back and forth. If you feel knocking you'll have to add bearing preload by turning the top cap bolt clockwise until it goes away.

Hold the front wheel off the ground and check to be sure the steering turns freely
Hold the front wheel off the ground and check to be sure the steering turns freely

4. Once you are positive that you've correctly adjusted your headset, you'll need to realign the stem before retightening the clamp bolts. The easiest way to do this is to straddle the bike's top tube and sight from above to line the center of the stem up to the centerline of the tire. If there are any straight lines on the ground, even the edge of a floor mat, you can use it to help you align the tire and stem. When the stem is straight you can retighten it to the manufacturer's specifications. If you're not positive that you've done all the above steps correctly you should take the bike to your local shop for them to check it over before you hit the trails.

Align the stem with the centerline of the tire
Align the stem with the centerline of the tire


 

Technical Tuesday: How To Bleed Your Avid Elixir Brakes

by Mike Levy
Apr 27, 2010


For this Installment of Technical Tuesday we have SRAM's own Chuck Perryman from SRAM's Technical University to guide us through bleeding Avid Elixir brakes. Inside you'll find both a How-To video and step by step instructions on working your way through this job.

Read on...

Bleeding your brakes is not something that you should have to do often, but when the time comes it is important to know exactly how to do it correctly. One small mistake can introduce air into the system and mean that you'll have to begin the process all over again at best, or suffer from mushy brakes that could be down on power. With the right technique and tools it can be a relatively quick and simple job that most home mechanics should be able to handle. Below you'll find a great video and step by step instructions on how to bleed your Avid Elixirs correctly. If you do not have the correct tools or are are not confident in your ability to perform this job you should take it to your local bike shop.



Step by Step Avid Elixir Bleed Instructions:
Tools needed: Avid bleed kit (syringes, drip free fittings, DOT fluid, torx tool, bleed block), T25 and T10 torx (included in Avid bleed kit) , 2.5 mm allen key, toe strap or elastic band, rags, water or isopropyl alcohol in a spray bottle.


1.The first thing you'll have to do is prepare the syringes. Lubricate both syringe plungers with DOT fluid to create a better seal and make them easier to stroke. Thread Avid drip free bleed fittings onto both and fill one a third full with DOT fluid. If there are any large air bubbles you'll have to push them out of the fluid. Using a shop towel to keep from dripping, hold the syringe upright and depress the plunger until the bubble has exited through the bleed fitting. Now close the clip on the bleed fitting. You are now going to get the last bits of air out of the fluid by degassing it. With the clip still closed and the plunger upright, pull back (out) on the plunger to expand the small air bubbles in the fluid. Be careful not to pull too hard or you'll let air in through the backside of the plunger. Repeat if necessary until little or no air bubbles are present. Remove the large bubble again by opening the clip and pushing it out the top. Close the clip when done.

Degassing the fluid
Degassing the fluid


2. Fill the second syringe only about 1/8 full. Remove the large bubble that is there from filling it, but there is no need to degas the fluid as it won't be introduced into the system. Close the clip when done.

3. If the brake is on your bike remove the wheel and take out the brake pads. Put the caliper thru-bolt,safety clip, and the brake pads in a safe spot where they won't get lost or be exposed to brake fluid. Insert the Avid bleed block in from the top, thick end down. This will keep the pistons from being pushed out as you bleed the brake.

Installing the Avid bleed block
Installing the Avid bleed block

4. Use your T10 torx driver (one comes in the Avid bleed kit, or you can use a separate one) to remove the bleed port screw that is located up at the lever on the bite point adjustment dial. It's small so put it in a safe spot so it doesn't roll away. Making sure that the fluid is pushed right up to the end of the bleed fitting and screw your 1/8 full syringe directly into the bleed port. Now remove the bleed port screw for the caliper (you can find it at the center of the banjo bolt) and install your 1/3 full degassed syringe, making sure that the fluid is pushed up right to the tip of the bleed fitting. You're now ready to start bleeding the brake.

Removing the bleed port screw at the lever
Removing the bleed port screw at the lever

5. Open the bleed clip at the lever first, followed by the one at the caliper. You are now going to bleed the brake line by moving fluid from the caliper syringe up to the lever syringe. While holding the lever syringe upright, push one third of the fluid from the caliper syringe up to the lever. As you do this the lever syringe will being to fill.

Pushing the fluid through the brake line
Pushing the fluid through the brake line

6. Now you are going to bleed the caliper. Use your toe strap or elastic band to pull the brake lever fully to the handlebar. This isolates the caliper from the rest of the system. With the bleed clip open, apply light pressure to the plunger to shrink any air bubbles that are in the system in order to make it easier for them to escape. Now pull back (out) on the plunger to draw out the air bubbles. Again, pull hard enough to extract the bubbles, but not hard enough to break the seal on the plunger. Repeat the process until you are no longer able to pull any bubbles out of the caliper.

Bleeding the caliper
Bleeding the caliper

7. Remove the toe strap or elastic band at the lever, but use your hand to keep holding it closed. Apply pressure to the caliper syringe and at the same time slowly let the brake lever come out. You should feel slight pressure at the lever as you push on the caliper syringe. Take care to release the brake lever slowly (be sure to watch the video to see how it's done). Now close the bleed clip at the lever.

Releasing the lever slowly
Releasing the lever slowly

8. You are now going to remove the syringe from the caliper. Use a rag to keep any drips in check and unscrew the bleed fitting from the caliper. You should see fluid topped up right to the face of the bleed port. If you don't you may need to re-bleed the caliper. Install the bleed port screw and wipe off any excess DOT fluid after you've sprayed the caliper down with either water or isopropyl alcohol.

9. Be sure that the pad contact adjuster is threaded fully up against the body (all the way in) before bleeding the master cylinder. Open the bleed clip and bleed the lever just as you did the caliper. Apply slight pressure to shrink any air bubbles, followed by pulling out on the plunger to draw the bubbles out. There are two quick tips you can do to help remove any bubbles in the system: gently tapping the line and lever with the handle of a screw driver can knock bubbles free, as can flicking the brake lever slightly to release any air that is clinging to the piston. When this is done once again apply pressure to the syringe and then pull back. Repeat the process until you can no longer pull any air out of the system.

Removing air from the lever/master cylinder
Removing air from the lever/master cylinder

10. You can test your lever throw by applying a slight amount of pressure to the lever syringe and pulling gently on the brake lever. The lever should feel firm as well. Close bleed clip and remove syringe. Again, you should see fluid topped up to the top of the bleed port. Install the bleed port screw and clean the lever using a rag and cleaning agent. Take a minute to check the brake by pulling hard on the lever (be sure to still have the bleed block in place) and watching for any fluid at the lever and caliper hose fittings. When you're sure that the caliper is clean and free of any DOT fluid reinstall the pads and retaining bolt and clip.

Testing the system
Testing the system


As with any job, be sure to check your mechanical work before hitting the trails. Besides ruining a ride, not having your brakes bled properly can be dangerous and certainly cause injury. Do a number of test stops to positive that there is no air in the system and that your brake pads have not been contaminated with DOT fluid. If you are not 100% confident in your work, take it to your local shop to have them double check.

Technical Tuesday #1 - How to change a tube.
Technical Tuesday #2 - How to set up your SRAM rear derailleur
Technical Tuesday #3 - How to remove and install pedals
 
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